Repair Volkswagen Cars Manual - Flush bonded windows
Short summary:
Repair Manual, Body Interior, Repair Group. 70; Pillars and side panel trim ... specifications in Workshop Manual "Vehicle. Painting" ...
Long summary:
Slide protective cover -1- V.A.G 1474/13 between windshield and dash panel. - Loosen sealing lip along window flange in upper area of windshield with a plastic wedge and spray in cleaning solution D 009 401 04 (as substitute for lubricant). - Place cutting thread in window flange with help of tube (cutting wire may also be used). - If the gap is too small guide cutting thread on outside and push under the lip with a plastic wedge. - Place cutting thread -2- around the windshield (cutting wire may also be used). - Pull cutting thread through the adhesive sealing material into inside of vehicle with broach (from V.A.G 1474). Cutting thread is laid double up to windshield wiper shaft. - Loosen bolt -3- of joint rod -4- and secure cutting thread. - Secure inner end of thread to winding device. - Place winding device V.A.G 1654 in "Position I". - Move winding device according to position required and cut windshield free. - Press cutting thread against window glass with plastic wedge during cutting process, in order to have clearance at indow flange and dash panel.
Source: volkswagen.msk.ru
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