Repair Volkswagen Cars Manual - Engine, removing and installing
Short summary:
Lift off of VAG 1383 A engine/transmission jack with workshop crane. Vehicles with manual transmission - Check clutch release bearing in slave cylinder. Remove transmission shift cable. Observe additional information and removal instructions ...
Long summary:
Repair Volkswagen cars manual 10-1 Engine, removing and installing Special tools and equipment VAG 1921 Spring-clip Pliers VAG 1306 Drip tray 3277A Installation tool 3408 Engine support VAG 1383 A Engine/transmission jack G 000 100 Grease (for vehicles with manual transmission) VAG 1331 Torque wrench (5 to 50 Nm) VAG 1332 Torque wrench (40 to 200 Nm) Cable tie Remove engine/transmission assembly from below. CAUTION! Obtain radio code before disconnecting battery ground strap. Disconnect battery ground cable. Ignition must be switched OFF Always replace cable ties in original position. 10-2 Drain coolant Page 19-14 . Remove radiator and radiator cooling fan Page 19-22 . Remove ribbed belt Page 13-22 . Repair Manual, Suspension, Wheels, Brakes, Steering m.y. 1992-1996, Repair Group 40 Repair Manual, Suspension, Wheels, Steering from m.y. 1997, Repair Group 40 Detach hose from combi-valve at Air Cleaner upper section -arrow-. Remove intake manifold complete with intake manifold lower section and Throttle Valve Control Module Page 15-9 . Disconnect power steering lines from right engine support. Remove power steering pump with bracket and secure to body with wire (hoses remain connected). Remove front exhaust pipe Page 26-2 . Disconnect wiring from transmission, generator and starter and move out of the way. Disconnect all engine coolant, vacuum and breather hoses. 10-3 Vehicles with manual transmission: Pry off line/hose from slave cylinder on transmission. Vehicles with automatic transmission: Repair Manual, 4 Spd. Automatic Transmission 01P, Repair Group 37 Vehicles with A/C: Remove transverse support bolts -Aand -B-. Remove transverse support. Remove gearshift mechanism from transmission. Remove transmission shift cable. Observe additional information and removal instructions Page 1014 . 10-4 All vehicles: Remove axle shafts. Repair Manual, Suspension, Wheels, Brakes, Steering m.y. 1992-1996, Repair Group 40 Repair Manual, Suspension, Wheels, Steering from m.y. 1997, Repair Group 40 Remove support bracket -1from cylinder block and pull flange shaft 3out of transmission shaft -4-. Remove flange shaft -3with flange shaft bearing -2-. Place 3408 engine support on VAG 1383 A engine/transmission jack. Repair Manual, Suspension, Wheels, Brakes, Steering m.y. 1992-1996, Repair Group 40 Repair Manual, Suspension, Wheels, Steering from m.y. 1997, Repair Group 40 Place 3408 engine support on cylinder block and tighten nuts -1-. 40 Nm (30 ft lb) Remove pendulum support. 10-5 Remove right assembly mount bolt -1-. CAUTION! Carefully guide assembly out of vehicle while lowering. Do not allow assembly to contact or damage body. Remove left assembly mount bolts -arrows-. Carefully lower assembly. 10-6 Engine, mounting on engine stand Mount engine to VW 313 engine stand support clamp using 3269 engine bracket. Special tools and equipment VAG 1202 A Workshop crane 2024 A Lifting tackle 3269 Engine bracket VW 313 Support clamp Vehicles with manual transmission ...
Source: volkswagen.msk.ru
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