BD X-MONITOR DODGE Installation Manual
Short summary:
thermocouple lead to the male connector of the thermocouple. Route the large yellow covered wire toward the firewall taking precaution to keep it away ...
Long summary:
BD X-MONITOR DODGE Installation Manual 23-Apr-03 Dodge X-Monitor.doc 1 BD Engine Brake Inc A10 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 Ship: 88 446 Harrison St, Sumas, WA 98295 Mail: PO Box 231, Sumas, WA 98295 Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com BD X-MONITOR DODGE Installation Manual Date Purchased Purchased From Installed by *** READ THIS MANUAL COMPLETELY *** *** BEFORE INSTALLING THIS PRODUCT *** OWNERS MANUAL LEAVE IN GLOVE BOX 23-Apr-03 Dodge X-Monitor.doc 2 BD Engine Brake Inc A10 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 Ship: 88 446 Harrison St, Sumas, WA 98295 Mail: PO Box 231, Sumas, WA 98295 Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com Contents of kit: Controller X-Monitor Sender Kit, Remote Boost Fitting Assembly Wire Thermocouple Lead 6 Pillar Display Kit Thermocouple w/Plug Bushing Thank you for purchasing the BD X-Monitor. Your kit should have the above-mentioned items for your installation. This manual is divided into different areas to assist you with your installation and operation of your unit. Pre-Installation If you have existing gauges installed, you may have to determine where to reposition them to accommodate the X-Monitor. Installation Pyrometer Sending Unit Assembly Thermocouple Fitting (Bushing) If your existing exhaust does not have a fitting to install a pyrometer sending unit (thermocouple), you will have to install the bushing supplied in this kit. The best place to locate the thermocouple is in the turbo charger down pipe. If you have a TURBO-MOUNT EXHAUST BRAKE or an after market down pipe installed there may be a ¼ NPT plug already in the system. Remove this plug and install thermocouple into the ¼ NPT hole and tighten with an open-end wrench. If you have an OEM or stock down pipe you will have to drill a hole and then weld the bushing that is supplied with this kit in place. It is recommended that you remove the existing down pipe for ease of drilling and welding but it is possible to install with pipe in place. Install thermocouple into the ¼ pipe plug and tighten with an open-end wrench. 23-Apr-03 Dodge X-Monitor.doc 3 BD Engine Brake Inc A10 33733 King Rd, Abbotsford, BC, Canada V2S 7M9 Ship: 88 446 Harrison St, Sumas, WA 98295 Mail: PO Box 231, Sumas, WA 98295 Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com Thermocouple Wiring Connect the large female plug of the yellow thermocouple lead to the male connector of the thermocouple. Route the large yellow covered wire toward the firewall taking precaution to keep it away from hot and moving parts then through the firewall by piercing a large rubber grommet in the firewall beside the brake booster canister. NOTE: Do NOT cut or splice the yellow thermocouple lead wire, as it is special wire that provides correct reading to the gauge. Simply coil any excess wire out of the way. If yellow wire is too short, call factory for longer leads. From under the dash, retrieve the large yellow wire and ...
Source: www.bd-power.com
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BD X-MONITOR DODGE Installation Manual, thermocouple lead to the male connector of
the thermocouple. Route the large yellow
covered wire toward the firewall taking
precaution to keep it away ...,
more
